Manufacturing soy milk utilising Aseptic technology

October 21, 2022 | 15:03
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The aseptic cold extraction technology is regarded as a significant aspect in establishing and enhancing the value of Number 1's Soya Canxi soy milk and attracting Vietnamese customers.

Tan Hiep Phat's Aseptic technology was created by GEA, a German firm and one of the world's major system providers for the food, beverage, and pharmaceutical industries. Fundamentally, it is a series of machine systems that are automatically and tightly interconnected.

With the Aseptic technology line, germs will be prevented from entering the beverage manufacturing process, from processing raw materials to blowing bottles and filling and sealing goods.

Manufacturing soy milk utilising asepsis
After more than six months on the market, people are growing fond of Number 1 Soya Canxi

Before processing, the creation of Number 1 Soya Canxi starts with stringent quality control over the selection of soybean seed materials.

Using Japanese technology, soybean seeds are peeled and extracted to get nutrients, therefore preserving nutritious ingredients such as protein, fat, and carbohydrates. The soy milk solution will then be transported to a centrifugal filtration system to thoroughly remove the soybean residue to produce a milk product with a smooth consistency.

Following mixing, there will be ultra-high temperature (UHT) sterilisation. From the aseptic tank, a Soya Canxi soy milk solution enters the filling and capping system. To maintain the highest level of quality, all preforms and bottle caps are produced in-house.

As opposed to previous methods in which the product simply undergoes a single step of pasteurisation and filling in an open environment, allowing germs to readily infiltrate, the aseptic cold extraction process has totally eliminated this issue.

Specifically, the soy milk solution is sterilised and disinfected by a high-temperature, short-duration heat treatment lasting between 2-5 seconds. The product is then promptly chilled.

Manufacturing soy milk utilising asepsis
Aseptic technology is used in the manufacture of Number 1 Soya Canxi

The filling and capping phases must guarantee five sterility-related criteria, including sterile bottles, sterile caps, sterile water, sterile items, and an aseptic extraction environment.

Sterile goods devoid of preservatives have been manufactured to fulfil the present stringent food safety standards. In addition, the filling is performed at a low temperature to prevent the loss of nutrients from the pure soybeans due to the influence of temperature. This is a twofold innovation by Aseptic that allows Number 1 Soya Canxi to maintain its nutritional excellence and natural taste and colour. Immediately after the filling operation, the sterile healthy drink will be automatically blocked and packaged.

Since its introduction at the end of 2021, Number 1 Soya Canxi has swiftly become a customer's favourite due to its exceptional product quality.

Manufacturing soy milk utilising asepsis

Number 1 Soya Canxi soy milk not only satisfies thirst and replenishes the body's nutrients and calcium but also promotes a healthy and convenient lifestyle.

In addition to Number 1 Soya Canxi, Tan Hiep Phat utilises Aseptic technology for its energy drinks, green tea, and refreshing tea products, including Number 1 Energy Drink, Zero Degree Green Tea, and Dr. Thanh Refreshing Tea.

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